Forging Solutions
Fully Integrated Aluminium Forging Solutions
At Sistem Alüminyum, we offer Fully Integrated Aluminium Forging Solutions for applications that demand strength, precision and reliability. From billet casting and extrusion to forging, heat treatment, machining and surface finishing, our production infrastructure is among the few worldwide that bring every process under one roof. This gives customers end-to-end control and the assurance of a reliable single-source supply.
Our Forging Solutions include semi-finished aluminium forgings, fully machined forged parts, components ready for assembly and custom forgings developed to meet specific customer requirements. Drawing on our engineering expertise and in-house die manufacturing, design, simulation and production capabilities, we develop high-performance solutions for automotive, aerospace, defence, energy, mobility, rail, medical and general industrial applications.
Our fully integrated production model gives us control over every stage, from raw material quality to finished product performance. We combine quality, traceability and sustainable production standards to deliver reliable, long-lasting aluminium forging solutions with high added value.
Solutions
Aluminum forging blanks
Custom-engineered aluminum forging solutions
Components delivered at pre-assembly stage, ready for integration
Manufacturing and Engineering Services
Forging and Dies
- Closed-die and open-die aluminium forging
- Die design and manufacture
Alloy Development
A broad range of alloys across the 1xxx, 2xxx, 5xxx, 6xxx and 7xxx series
Machining
Optional CNC machining tailored to customer requirements
Heat Treatment
- Solution heat treatment
- T4, T5, T6, T652 tempers
Surface Treatments
- Anodizing and hard anodizing (5–80 microns)
- Electrostatic powder coating
- Blasting (stainless steel / glass beads)
Industries We Serve
Automotive
Aerospace
Defence
Energy
Mobility
Rail Systems
Medical
General Industry
Compliance with International Standards
We manage our production in accordance with international quality and certification standards, including IATF 16949 and EN 9100.
Our experience working with global OEMs and Tier 1 and Tier 2 suppliers enables us to provide semi-finished or fully machined aluminium forgings for a wide range of industries.
Why Aluminium Forging?
Impact and Fatigue Resistance
Forged aluminium parts offer strong resistance to impact and fatigue. They provide mechanical strength in applications exposed to repeated loads and shocks.
Resistance to Rapid Temperature Changes
Forged parts retain their strength when temperatures change rapidly, supporting reliable performance in demanding conditions.
Dimensional Accuracy
Forging can achieve a practical level of dimensional accuracy, allowing parts to be shaped to specified dimensions.
Time, Labour and Material Savings
Compared with machining a similar part from solid stock, forging can reduce production time, labour and material consumption.
Hardness Improved by Heat Treatment
Heat treatment can increase the hardness of forged aluminium parts.
Compatibility with Surface Treatments
Forged parts can undergo a wide range of surface treatments to meet different application requirements.
High Corrosion Resistance
Forged aluminium parts offer high resistance to corrosion, supporting durability in corrosive environments.
High Thermal Conductivity
Forged aluminium parts conduct heat efficiently, allowing heat to transfer through the component.
Low Weight and High Strength
Aluminium forging combines low weight with high strength, offering a strong strength-to-weight ratio and design flexibility.
High Fracture Toughness
Forged aluminium parts offer high fracture toughness and strong resistance to cracking.
Low Fatigue Crack Growth Rate
Fatigue cracks tend to grow slowly in forged parts, helping limit crack propagation under repeated loading.
Performance at Very Low Temperatures
Forged aluminium parts maintain their performance at very low operating temperatures.